Cum se fabrică 1 Piesă personalizată șurub din oțel inoxidabil?

August 31, 2021
manufacture 1 piece custom made stainless steel bolt

Cand vine vorba de custom made stainless steel bolts production, HZW rich manufacturing experience really shows. Let’s introduce how to make 1 piece custom made stainless steel bolt here.

Customized stainless steel bolts are the parts of elemente de fixare personalizate.

Dacă sunteți începător în domeniul elementelor de fixare personalizate, vei fi un expert prin acest blog.

Să continuăm să citim.

Before we share the advanced production process of customized stainless steel bolts for you, you could get a quick glance for below infographic.

custom stainless steel bolts production process
custom made stainless steel bolt drawing design and analysis

If your custom made stainless steel bolt is accompanied with the 3D or 2D drawing, the dimensions that you add on the technical drawing are the important part that will be checked by HZW factory engineers.

It is recommended to dimension all important features on your drawings though to avoid misundersatnding and errors.

Before confirmed the order with clients, our professioanl team will check all drawings and requests with customers carefully again and again. It can ensure zero production mistakes.

More information on adding dimensions to your drawing can be found in this detailed article by Massachusetts Institute of Technology.

În HZW, our priority is to provide a complete custom fasteners and parts engineering solution including total 2D and 3D design. Instrumentele noastre de inginerie și proiectare includ o soluție completă de proiectare, inclusiv AutoCAD, și, Pro-E și Solidworks.

2.Custom Made Stainless Steel Bolt Raw Materials Preparation

custom made stainless steel bolt raw materials preparation

HZW warehouse has powerful stainless steels materials on stock.

All the material we purchasing passed the SGS or TUV testing, they are prime quality.

The chemical contents and mechanical properties of the stainless steel material is according to international standard.

După cum știți, the common raw stainless steel materials as below: 201, 301, 303, 304, 316L, 416, 17-7 PH, 2205, 2507, super duplex 904L and 254SMO grades are available.

The customized stainless steel bolts will be produced by customers detailed drawings. And we will prepare the stainless steel bars or rods materials as drawing specifications.

3.CNC Machining And Precision Production

custom made stainless steel bolt cnc machining

Cu peste 16 ani de experiență bogată și expertiză în servicii de prelucrare CNC, HZW provides a variety of precision CNC machining services including milling, cotitură, EDM, electroeroziune cu sârmă și șlefuire de suprafață.

Cu precizie 3-, 4- și centre de prelucrare CNC cu 5 axe, combinate cu alte capabilități avansate și cu echipa noastră experimentată, we can handle all types of customized stainless steel bolts in metal and alloy materials.

Echipa noastră de ingineri cu experiență este capabilă să selecteze instrumentele potrivite, optimizați traseele sculei pentru a tăia rapid și a obține o suprafață bună de frezare, precum și păstrarea unei toleranțe strânse.

We can provide all stainless steel materials of custom bolts to meet your project needs.

4.Custom Made Stainless Steel Bolt Quality Checking

custom made stainless steel bolt quality checking

HZW expert team pay more attention to custom made stainless steel bolt quality support, domeniul de aprovizionare, inspecţie, standard de testare, ambalarea expedierii, service post-vânzare.

Here below is our custom stainless steel bolt quality checking items:

  • Toleranţă, main dimension, surface, mechanical property inspection
  • Torque coefficient, guaranteed load, hardness, wedge load, anti-slip coefficient, tensile load, rezistență la tracțiune, etc
  • Metallographic inspection and analysis (microstructure analysis, microhardness test)
  • Material chemical composition analysis, non-destructive testing, stress testing
  • Standard detection

5.Custom Made Stainless Steel Bolt Heat Treatment

custom made stainless steel bolt heat treatment

Some heat treatments such as annealing soften the stainless steel bolts, while others harden and strengthen them.

Tratamentele termice de recoacere sunt folosite pentru a elimina stresul rezidual, îndepărtați lucrul la rece și dizolvați elementele de aliere sau segregarea și asigurați un material mai omogen.

În timpul călirii și călirii, stainless steel bolts are first heated to a temperature where their structure transforms into austenite and then quenched or rapidly cooled in water, ulei sau aer la o temperatură la care structura cristalină se transformă în martensită.

We have some skilled experts who only handle heat treatments so the quality of work done on your bolts products is of exceptional quality.

6.Custom Made Stainless Steel Bolt Cleaning

custom made stainless steel bolt cleaning

There are two main cleaning processes in the bolt industry: one is cleaning before heat treatment, mainly cleaning the residual cooling oil, cooling liquid and anti-rust liquid and other attachments in the previous process.

The second is cleaning after heat treatment, mainly cleaning the residual quenching oil after quenching.

According to the cleaning method and principle, poate fi împărțit în: physical cleaning, chemical cleaning, etc.

1. Physical Cleaning: Physical cleaning refers to the use of various mechanical external forces and energy to smash, decompose and peel off the surface of the object, so as to achieve the cleaning effect. Commonly used methods are spraying, high-pressure water jet, agitation, ultrasonic cleaning, etc.

2. Chemical Cleaning: Chemical cleaning refers to the use of one or several chemical agents or other aqueous solutions to chemically transform, dissolve, and peel off the pollutants on the surface of the object with the help of cleaning agents to achieve the cleaning effect. Common cleaning methods include alkaline water cleaning, solvent cleaning, etc.

7.Custom Made Stainless Steel Bolt Surface Treatment

custom made stainless steel bolt surface treatment

The metal surface finishing services commonly applied on various custom made bolts and nuts made of stainless steel materials, which can improve the appearance, adherence, solderability, resistance to corrosion, hardness, conductivity and many other characteristics of industrial components.

Surface finishing services including anodizing, pasivare, periaj, lustruire, înnegrită, placare, pictura, acoperire cu pulbere, tratament termic, fosfatarea la suprafață, galvanizare la cald, tratarea suprafeței dacromet, etc.

Clienții pot alege finisarea corespunzătoare a suprafeței în funcție de propria lor utilizare.

HZW offers a high quality surface finishing service for custom made bolts and nuts regardless of the machining method used in producing them.

8.Custom Made Stainless Steel Bolt Sample Inspection Before Mass Production

Custom made stainless steel bolt reliability and performance can only be ensured by sample inspection. So we make sure 100% sample testing before customer place the mass production order.

Since heat treatment can impact on its final properties, it is especially important to conduct testing on the stainless steel raw materials, after heat treatment and on the finished bolts products.

The diversity of stainless steel bolt types, sizes and end-use applications presents a challenge in testing that often requires choosing appropriate test methods, from simple dimensional checks to rigorous mechanical testing methods.

Common types of tests are followed: tolerance, outside dimensions, surface, fatigue, rezistență la tracțiune, wedge tensile (10 degrees), double shear, hardness, stress rupture, stress durability, pull-out/push-out, vibration, engagement, wear, microstructure, chemical analysis and corrosion.

9.Custom Made Stainless Steel Bolt Mass Production

custom made stainless steel bolt mass production

Using advanced CNC centers for custom made stainless steel bolts mass production can streamline the workflow of the accuracy, speed and reliability.

After a CNC machine is programmed and well-maintained, the cutting process will be exactly as specified for a fast and consistent run of quality work.

After a good result, the machine will make that part the same way every time. It can help shorten the delivery time and speed up customer project.

10.Custom Made Stainless Steel Bolt Assembling And Packaging Before Shipment

custom made stainless steel bolt assembling and packaging

Rafinat, stable and custom packaging also becomes our ability and helps to distinguish the customized stainless steel bolts products from different competitors.

In order to make sure the customized stainless steel bolts that we delivered to customers are good, before packaging we will make the 100% quality inspection and selection.

Sometimes, we help customers purchase other components and assembly all of them with our customized fasteners together.

Then we help pack all goods well. Our company has professional team and adopts developed packaging technology and packaging style to ensure the each bolts’ packaging quality.

în plus, clear labels are tagged on the outside of the packages for easy identification of the custom bolts measurements and quality information.

11.Custom Made Stainless Steel Bolt Delivery & Expediere

custom made stainless steel bolt delivery and shipment

La HZW, înțelegem că timpul înseamnă bani. This is why we offer one-stop logestics dervices for your customized bolts delivery and shipment.

Our professional Logistics department will work with you to determine the best solution to your problems to ensure your cargo is more safe during shipment.

12.HZW After Sales Services For Your Custom Made Stainless Steel Bolt

Here at HZW, we pay more attention to our customized fasteners quality support, domeniul de aprovizionare, inspecţie, standard de testare, ambalarea expedierii, after sales services.

After sales service can help our customer feel factory direct sales of goods are definitely value for money.

Once you receive the custom made stainless steel bolts products, please open the outside and inner packaging and check all cargo within 7 zile.

If there are quality problems, we will arrange to remake products or return the money for you. HZW team will do the best to meet all your satisfaction. Obțineți cotația dvs. instantanee de la noi astăzi!

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